Overheated '95 Ford Aerostar

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Hi guys, I have a '95 Ford Aerostar van with 183k on the clock that I use for work. The other day I allowed one of my helpers to use it to run out and get lunch. During her trip back (3 - 5 minutes) the van overheated on her. She pulled back in to the customer's house and had it idling with the guage pegged to hot for another 1 - 2 minutes before I happened to come over and she mentioned the overheating.

I turned it off, popped the hood and coolant had escaped the rad cap (didn't blow off) and a small bit of steam was coming from the upper hose where it connects to the radiator. I let the van cool for 30 minutes and filled it with tap water (was in a rural area at a customer's house) and drove it 30 miles back to town.

Local chain here claims that there is a seeping leak from the radiator and lower hose (never noticed this) and offered to replace both hoses, radiator and T-stat plus flush the system for a whopping price of 800 (claiming 4 hrs labor)!!

They also claim to have done a compression check to test for coolant flowing through a cracked head or head gasket but could not tell me the compression numbers? They did not even test for this until I asked about that possibility. Just seems odd to me.

I drove the van back home (8 miles) through town with only water and noticed the temp never even made it to the normal heat range. There is no steam coming from the exhaust and the van runs well with good power except for a slight miss at idle that wasn't there before. Before all this happened the van's temp was steady at the halfway mark in the normal heat range.

Unfortunantely, I'm not familiar with the maintainence of this vehicle before I purchased it a few weeks ago. I am 90% sure that the previous owner did not maintain it properly though. The coolant didn't look bad except for some corrosion under the cap which I have yet to replace. Any advise would be helpful.

Tom

P.S. I have been regularly checking the fluid levels over the last month and had to add approximately 1 quart of coolant during that period. Never noticed any milky residue or sludging under the oil cap or dipstick.
 
Sounds like your thermostat is sticking, first closed then open. Pull it out, run a radiator flush and rinse through the system, install a fresh one with fresh antifreeze.

Also does this have a mechanical fan driven off teh engine and if so does the fan clutch lock up right?

Also if you have a non-pressurized overflow tank look in it when the van is idling; bubbes are bad news as it's exhaust escaping a breech in the head gasket.
 
if you see steam coming from anywhere, that will allow a pressure drop and boiling.

replace that hose for sure and inspect the area closely for cracks in the hose fitting on the radiator.

Buy a new t-stat and cap, flush out the existing antifreeze and refill with fresh good stuff of your choice. Straight water is not a good idea except for the most dire circumstances and should be replaced asap.

good luck.
 
Also these vans have a heater hose in the bottom of the engine that can't be removed unless you remove the bell housing, a common failure and a nice 600.00 price tag. My sister had two of these vans and they were truly awful, engine wise.
 
I appreciate the advice from everyone. It is a mechanical fan and the clutch is working properly. I didn't see any bubbling in the overfill tank.

Went ahead and picked up plenty of premixed coolant, Zerex flush and everything else I need and going to do it myself. Skipped a replacement rad for now because I have a feeling the mechanic shop was straight out lying to me. I mentioned that I may need a new head gasket (the only reason I brought the van in) and the rep started looking up pricing on a replacement engine. *_*

www.greenleafauto.com has great deals on "recycled" auto parts (have used them a few times before) so if need be, I'll order a radiator from them.

Thanks again for the helpful advice.
 
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