Here is a post I found on chevy talk forum, some different idea's..
Hello,
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I have a fresh 454 with a Comp Cam 280H hydraulic cam and kit. I used all the break-in tricks: throughly lubed cam and lifters with Comp Cam lube, added a bottle of GM E.O.S. (break-in lube), primed oiling system while slowly turning motor over by hand. Fired the motor, ran @ 2500 r.p.m. for 30 minutes. Shut down, checked torques on outside parts, repeated break-in time. Shut down, changed oil and filter, etc.
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Now motor has about 4 or 5 hours easy driving time, and suddenly #2 cylinder goes dead. After checking spark, etc. pulled right side valve cover. Front pushrod (#2 - ext.) bent and broken, lifter kicked up out of bore. On further inspection, found #2 intake lobe almost flat and lifter badly cupped. I called Comp Cam and they ask me to send it back and there's a good chance they'll replace it.
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Here's my question: Now that the motor is this far down, should I attempt to "flush" the oiling system with (?) kerosene, etc? I drained the oil and cut open the filter. I don't see any obvious "metal". should I try to "flush" the oiling system, or just clean everything up good and button it back up?
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I know that these things sometimes just happen, so I have am trying to be patient and thorough. I just don't want to have to go thru all this again.
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ANY THOUGHTS WILL BE APPRECIATED ! !
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Robbie - -"TooOld.."
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Post Extras:
SteveStreeter
Old as Dirt Member
Reged: 01/19/01
Posts: 7420
Loc: Kettle Falls, WA. USA
Re: NEW 454 Cam has a flat lobe - WHAT NEXT? [Re: To
ld_For_This]
#861241 - 06/13/04 02:32 PM Edit Reply Quote
I find it amazing that Comp will give you a new ca and lifters. Hats off to their personal relations department.
I say this because I know what does this. The bent push rod tells on the machine shop where you had the work done.
Here are the things that make cams go flat so quick when proper break-in was followed:
1) Valve train interference
2) Tight valve guides
3) non-rotating lifters
4) Contaminated block
The bent push rod says, either #1 or #2. If it is slightly bent, say 1/8", the most likely cause is #1. If it is off by more than that, It's most likely a valve guide was not reamed properly.
UNLESS it is #4;
Contaminated blocks let the engine oil carry these particles to the tight clearances. This binds lifters in their bores and valves in guides.
I would want to find out exactly what caused the problem in order to prevent a recurrence.
#1 could be coil bind as the cam you have has too much lift for stock springs. Also, you may have interference between the retainer and the valve guide. If positive stem seals were used on the valve guides, interference could be enhanced at the seal to retainer.
If the lifter were not rotating, the push rod would not likely have been bent.
So look at the valve stems in that hole and at the top of the guides. If these look good, you have coil bind on your springs.
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Steve
Reged: 04/21/02
Posts: 1197
Loc: Omaha, Nebraska
Re: NEW 454 Cam has a flat lobe - WHAT NEXT? [Re: To
ld_For_This]
#861592 - 06/13/04 08:41 PM Edit Reply Quote
Could it be caused by something like this, only worse?
If Comp Cams is going to replace it, I'd guess they might be aware of a problem they've had recently.
Post Extras:
SteveStreeter
Old as Dirt Member
Reged: 01/19/01
Posts: 7420
Loc: Kettle Falls, WA. USA
Re: NEW 454 Cam has a flat lobe - WHAT NEXT? [Re: Carnut427]
#861691 - 06/13/04 10:56 PM Edit Reply Quote
Flat cams don't bend push rods.
Extreme pressure bends push rods.
The only way you can put this back together and still sleep at night, is to tear it apart and do a [clean and inspection] on the whole engine. Find the exact cause. Then you can rest easy.
--------------------
Steve
Post Extras:
new2novas
Platinum Supporting Member
Reged: 03/31/03
Posts: 1025
Loc: Philadelphia
Re: NEW 454 Cam has a flat lobe - WHAT NEXT? [Re: SteveStreeter]
#861717 - 06/13/04 11:48 PM Edit Reply Quote
Quote:
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The only way you can put this back together and still sleep at night, is to tear it apart and do a [clean and inspection] on the whole engine. Find the exact cause. Then you can rest easy.
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if it were mine i'd have it no other way. and at this point i will never buy a comp cam, there have been a ton of people having problems with them going flat, i suspect this is the reason for their "good customer relations". but it seems like this may be due to something other than their cam hardening process, as it was only the one lobe. i guess well see.....keep updated as well