Keep blowing 20amp fuse on my scag cheetah 2 mower

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Jan 31, 2024
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Hello my name is chris, I am having a difficult time fixing my 61" scag cheetah 2 mower. It has a 37 hp EFI Briggs motor. Everytime I turn the key to the on position the amber light comes on and immediately the 20 amp fuse blows under the seat. I have already replaced the Ignition switch, the seat safety switch, the relay in the panel where the Ignition switch is. The starter and the battery. Please give me some guidance. I also checked the ohm resistance on the clutch and my reading was 3.2. Thanks for any feedback and help....
 
There is a short to ground. Check for any pinched wires. Using an ohm meter, you can start disconnecting items till the short to ground disapears. You should be able to narrow it down. A switch likely will not cause a fuse to blow. A switch is either open or creates a short to function but not to ground. Try disconnecting the clutch and see if the fuse blows. The clutch coil should be fairly low resistance but 3.2 ohms across the power source would blow a fuse in my opinion.
 
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If a visual check for abraded or pinched wires doesn't turn up anything, you can go the intellectual route by downloading the owners manual with the wiring diagram off Scag.com. Manuals are available by model and serial numbers under the Resources tab. The wiring diagrams will be toward the back of the manual around page 85 +/- .

Looks like every model mower feeds power to all the interlocks and accessories from a common terminal block or connector. If you can locate that common connector, break it apart and see if that stops the fuse from blowing. If good, then check each wire in the connector for ground . Be aware that anything that is normally "on" when the key is on - like the engine computer or instrument cluster - will show up as grounded or low resistance when you check that particular wire. Since they use the same color wire for every circuit this process could be a bit of a challenge.

The clutch should not be engaged and drawing power when you turn on the key so I don't think that is a factor.

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I appreciate all the feedback I will look into the suggestions today and get back to you with what I found. Thanks a bunch !
- chris -
 
There is a short to ground. Check for any pinched wires. Using an ohm meter, you can start disconnecting items till the short to ground disapears. You should be able to narrow it down. A switch likely will not cause a fuse to blow. A switch is either open or creates a short to function but not to ground. Try disconnecting the clutch and see if the fuse blows. The clutch coil should be fairly low resistance but 3.2 ohms across the power source would blow a fuse in my opinion.
Do you think that 3.2 is too high then...? I unplugged the connector for the clutch and it still blew the fuse.
 
You need a volt/ohm meter and learn how to use it for tracing grounds or shorts. Fuses are meant to protect the wire not the device usually. So going bigger is not usually the answer.

The clutch should go though a switch that you activate before any electricity is allowed to go there.

So if it blows with the key off and switch off upon connecting there is a dead short in the switch for one. Maybe it's melted?
 
I have a similar issue with the blowing of fuse when activating clutch. I created a fused jumper and can hear the clutch engage when connecting positive lead to battery and the top horizontal connector on the clutch wire. I was kind of surprised to not need the ground wire, but that is not the big issue. With this setup, the when the motor is running, I can engage the blade fine with my fused jumper.
The machine worked fine for last year, but recently would die periodically, but restart fine. Then is seemed to have partially melted the blade engagement switch and blew the fuse. got a new switch, but it still pops fuse when blade clutch is activated.
Oddly, it seems that that switch is on the ground side. I can see voltage between red switch wire and red battery lead. Activating the switch, seems to divert the ground connection from the top circuit to the lower one that feeds the blue wire to clutch. Had a friend look at it too and he was also confused with the switch seeming to be on the ground and not red battery line. how did it work fine for months, and then somehow seem to switch polarity on the switch?
 
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I have a similar issue with the blowing of fuse when activating clutch. I created a fused jumper and can hear the clutch engage when connecting positive lead to battery and the top horizontal connector on the clutch wire. I was kind of surprised to not need the ground wire, but that is not the big issue. With this setup, the when the motor is running, I can engage the blade fine with my fused jumper.
The machine worked fine for last year, but recently would die periodically, but restart fine. Then is seemed to have partially melted the blade engagement switch and blew the fuse. got a new switch, but it still pops fuse when blade clutch is activated.
Oddly, it seems that that switch is on the ground side. I can see voltage between red switch wire and red battery lead. Activating the switch, seems to divert the ground connection from the top circuit to the lower one that feeds the blue wire to clutch. Had a friend look at it too and he was also confused with the switch seeming to be on the ground and not red battery line. how did it work fine for months, and then somehow seem to switch polarity on the switch?
answering part of my own question. On further analysis, once the key is turned on, then the clutch switch does have positive power as was expected. thinking I may have a short somewhere in the black lead to clutch connector. I show continuity with it and both terminals of the battery when both key and blade switch are activated.
 
answering part of my own question. On further analysis, once the key is turned on, then the clutch switch does have positive power as was expected. thinking I may have a short somewhere in the black lead to clutch connector. I show continuity with it and both terminals of the battery when both key and blade switch are activated.
Me again.
I moved my newly created fused jumper to replace the blue wire from the clutch switch directly to the top horizontal lead to the clutch, bypassing the normal wiring harness. It worked and I mowed for about 3-4 minutes, then blew that 20 amp fuse.
 
I had to replace my fuse holder on my zero turn. It was for the main power on. I had issues with it last year, goofy starts (extra clicking at starter relay or just die while mowing) and found the one side of fuse looked burned but not blown. Finally had to put in new fuse holder harness because it finally burned out the female for the fuse.
 
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