Originally Posted by Trav
When you go deeper there is a good chance there is a hole under there that is 5x bigger than you would think along with a weakened thin spots in areas nearby.
If the car is a keeper its usually best to just replace a fender or skin a door, rear quarters you is where you take the time and fix it right if it isn't too bad.
If its antique with no parts available that is another story, remove the part, blast it, grind it (or have it dipped), weld it, epoxy primer, rust proofing and all the rest before painting it.
It is time consuming, can be difficult depending if it comes back from dipping looking like Swiss cheese and requires a lot of skill to do it right. Done right it will last longer than the original
Yeah you're absolutely right, the problem is you can't beat rust...you can slow it down, you can prevent it for a little while, you can hide it for a bit...but you aren't going to win.
I know of some body shops that won't even touch rust work anymore, too many come backs, too many customers asking a year later, "I thought it was fixed"?
The best news about this car is that it's the front fender, easily replaceable. What I'd do is try the little repairs - if you don't really care too much about how it'll look - and then when that wears away I'd just replace the fender. Done. Easy. Not too much money. Because you can't beat rust.