Volvo and Saab use 2 fan relays for the engine cooling fans, this I believe is the same type of resistor, if it fails and they frequently do there will be no fan operation whatsoever. Are your fans are not working? The fix is not difficult.I just saw a picture of a Volvo OEM cooling fan that Volvo added some kind of capacitor.
It is either start or run capacitor, how do you size them??
Bottom of the picture, looks like a hot dog.
This the one I use and mount it on an aluminum plate further up away from the engine.
ARCOL part # HS100 R22 J
HS100 Series Aluminum Housed Axial Panel Mount Resistor, 220mOhms +/-5% 100W
This is the basic wiring for it.
View attachment 98373
The above fan was a new replacement for the older style w/ out the resistor.
The cooling fan low speed is control by the PCM using the temperature sensor. The high speed is control by the AC been on.
The high or low inputs are run into a relay that outputs the desire speed.
No, the resistor is needed for both fans to operate, if it dies no fans work. The systems that use the resistor is a bit of a weird setup that uses 2 sensors the resistor and the pcm to control fan speed.Think I answered my own question.. The resistor is used to control the speed of the cooling fan. 2 separate circuits, one uses the resistor to keep the fan operating at a lower speed. The based on the engine temp sensors data, a circuit without a resistor is used to power the fan at an increased speed to increase cooling of the engine.
Now, how do both of the fans turn on at speed for the ac condenser cooling?
How does only one fan operate at a lower demand for speed based on temperature?
Does the PCM use the temp sensor input value to select each fan condition? AC operation switch provides a input to the PCM that outputs a speed condition too? Pretty neat little computer circuitry.
So does the PCM have one wire with differing voltage outputs? Two wires with differing voltages?No, the resistor is needed for both fans to operate, if it dies no fans work. The systems that use the resistor is a bit of a weird setup that uses 2 sensors the resistor and the pcm to control fan speed.
On this one (Saab) it runs on low on one fan the high on the same one then both high, the AC switch enables the high speed relay which automatically triggers the other fan. One sensor is in the radiator and the other in the rear of the head.
Regardless if it is 2 individual relays or a module it performs the same job.
Even if the both relays (or the double relay module) are in perfect working order the resistor is the weak link. In the picture the OP posted you can see the three wires going into the resistor like the diagram I posted 2 wires in one out to the fan motors.
The Volvo cars that I am aware that have this set up is 93-98 model years and it includes 850, S70, V70 models.Like this one? What year and model is this? This is a Volvo high low, I understand it replaces the 2 individual ones on later models and later than this they used an electronic module. How does it switch to high speed without the AC being on?
View attachment 98383
If it is a later model it probably is triggered by the ECM but the ECM is still triggering relay(s) either old clickers or an electric module. the ECM cannot carry the amps the fans require.The Volvo cars that I am aware that have this set up is 93-98 model years and it includes 850, S70, V70 models.
From what I see on my car, the low speed is run by the computer using the temperature sensor as reference. When I turn the AC on it goes into high speed.