Hi,
TooSlick - a pity this thread fell of the rails a bit it was good, but sometimes I get confused by your posts take this as an example;
You said -As a mechanical engineer, the German manufacturers, viscosity/temp charts make the most sense to me ....the same Audi engine can run anything from a 5w-20 to a 20w-50, depending on ambient temps ....
and then;
You said - I was about fifteen years ahead of VW/Audi in moving to low viscosity synlubes and have primarily run the xw-30 grades year round in my Audi/VW engines since 1985
Ted, VW have been an advocate of the lighter oil grades for several decades even before Audi was acquired - from the aircooled engines' 20w-20 or 30 - to their own first coolant cooled engines. They have always used viscosity to temperature charts too - like most Euro makers - Peugeot, Renault, FIAT, Volvo, etc the list goes on... do - not only the Germans. I refer you too to the earlier vehicle post here concerning Fords, Chevs etc where oil recommendations were published
And these charts being quite simple to follow do not require an owner to be an Engineer!
But even more confusing is that perhaps some of your content in this thread may be up for mis-interpretation and I would not like this to be the case for the sake of the reader
1 - Oil pressure
The comments about oil pressure changing with wear needs some qualification - some may even say your comments are wrong - I think they can be misinterpreted
a) oil pressure depends on the design of the lubrication system and it is not a variable or a user controlled function as may be suggested from the tenor of your posts.
Variances with wear will be very hard to pick up if not impossible without noting below
b) reliable oil pressure readings can only be taken using a master gauge of known calibration and quality
c) oil pressure measurement parameters are set by the manufacturer and these vary;
c1 - measured at idle,
c2 - measured at 1k, or 2k rpm and etc,
c3 - and a perhaps even a matrix of these plus other factors
d) oil pressure measurements are normally taken under controlled circumstances;
d1 - manufacturer's specified oil - viscosity/type - in the sump
d2 - oil temperature must be at ?
d3 - coolant temperature must be at ?
d4 - and perhaps both of d2 and d3
Internal lubrication system factors other than wear - such as a restricted oil pump screen etc - also need to be eliminated when making meaningful end result assessments
I have had engines that have run out to 1m miles and there has been NO oil pressure reduction from new until then. The oil's type and viscosity has always remained constant in that time
Oil pressure will go down or up according to the viscosity used, the ambient temperature, use factors etc but it must always be sheeted back to the above for accurate assessment
Low idle oil pressure with a 40C ambient and after climbing a long hill will usually be a non event if c1,c2 or c3 above is known and met and the standard oil pressure warning light is not on!
This is just one reason why most cars do NOT have an oil pressure gauge fitted - a lack of user understanding and knowledge - and why the oil warning pressure light is almost universal.
It's trigger pressure indicates what the engine manufacturer deems to be a critical low pressure but usually with a small margin too
Many modern engines will decrease power in such a critical case - so judging oil pressure at idle should be done with extreme caution if it is done at all in isolation
It is true that some German manufacturers use higher than average oil pressure on some engines but the 25psi per 1000rpm is a suspect comment. Even with a relief valve set at 9bar or about 130 psi - this probably would never be reached in a hot engine using the correct lubricant, and needs it to be a known amongst those factors listed above.
Typically an engine's manufacturer will state: example only ...the reading should be 5bar+/- 0.5 at 3000rpm... and of course when using those factors noted in d above
So Ted have you measured your own car's actual oil pressure in a matrix of revs/temperatures and according to the manufacturers criteria? - because the pegged figure will only show the limits of the gauge and not what the true pressure is - so your statements may be mis-leading
2 - Wear Metals
It is indeed difficult if not impossible to state what a wear metal rate per 1k may be unless many qualifiers are also mentioned at the same time
a) the metallurgy contained in the wearing components of the engine family must be known
You cannot apply the GM V8 wear rates against a BMW V8 and some maker's rate copper above lead, some do not rate copper and etc.
b) the acceptable wear rates for an engine family must be known
c) the ppm rate has more to do with 2 a, b, above and has little to do with;
- engine capacity - - engine type - inline 4,6, V6, V8, H4, H6, DOHC, SOHC, SV and etc etc.
As an example I have seen iron at 20ppm described on here as ..too high.. or ...acceptable... Or, ...heavy diesels with large oil capacity can handle 130ppm but a small engine with a smaller oil capacity cannot...!
I wonder against what parameters such comments are made?
A ppm reading is just that, a ppm reading - regardless!
d) wear rates have much to do with engine application and use factors too which are far too broad to cover here
Example; one engine family may have perfectly acceptable iron reading of Constant load/constant speed engines being compared to another engine's use is another example where acceptable rates will vary substantially
e) wear trends from UOA's which are administered in a calculated and controlled manner do indeed assist engine condition monitoring. But they must be based only based on the above criteria and with engine family experience
Many persons on this Board do not track wear metal trends and the taking of single samples for UOA's along with using oils of different types and viscosities at each OC make the monitoring task difficult if not impossible
General comparisons between similar engines should/can only be used as guidelines drawn between the recorded highs and lows contained in historical and meaningful data.
"Spikes" caused by a variety of factors may be noticed if the engine's history is known and available. These should be analysed and then acted upon if required
So Ted, generalising on wear metals may give a wrong impression to many and may be misleading to others unless appropriately qualified
Being able to track an engine's individual component wear rate and then replace it before failure is unfortunately still a dream - one that is not going to achievable for some time yet. But CATERPILLAR started that dream off three or more decades ago for all of us!
Engine failure caused through excessive wear is less common today than ever before. Today it is rather more a case of a sudden engine failure caused by component fatigue, poor maintenance such as incorrect lubricant, no coolant care, a cam belt breaking etc, user driver/abuse - over revving, towing excessive weights etc etc. or breakage such a dropped valve head etc.- or even perhaps some of each!
Engines still wear out of course but this is not really a failure - just a mechanical reality!
And as we know from the various posts on here it really matters very little what correct spec. oil you use - mineral or synthetic - except perhaps at the extremes of application. As long as the oil is changed in a controlled manner and normal and reasonable engine maintenance is undertaken engine life is usually well beyond vehicle ownership life in any event. And this is despite what by-pass filters and other devices we add on to today's well designed and produced engines. Yes, and even GM's V8s too!
Perhaps we should try to keep things in balance
3 - Fuel economy - in the real world!
Finally as stated by somebody else here, Driver behaviour - and their knowledge - overrules all else in the fuel economy stakes. I have spent since 1975 in the Professional Driver training arena - that is my business T'a Road Transport & Training Resources P/L - and I can confirm as Daimler Benz found out many years ago it is poor Driver behaviour that can nullify almost every piece of new technology - and very quickly too. The Daimler Benz driver simulator in Berlin has nearly two decades of history behind it - with both cars and trucks!
In GENERAL TERMS then oil choice has only a minor impact on fuel economy - perhaps not even as much as a dirty air cleaner element and possibly much less. I keep the best records possible for my truck fleet and we could not detect a difference in moving to Delvac 1 - unfortunately too many other factors are at play in the real world!
Just some other things to consider
Regards