Filter drain plug problem

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Aug 27, 2004
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Madison, WI
In changing the oil in my new ('04) Mazda61 for the first time, I've run up against a problem with the filter drain plug. Tne instructions given on the Mazda6tech site for changing the oil on this (2.3) engine call for a 1/4 inch allen wrench under "tools required" but specifiy a 6.5mm wrench futher down. But, my this car, at least, neither is correct. A 1/4 inch allen is too big and a 7/32 is too small. Now, 1/4 in 6.35mm, which means that a 6.5mm hex wrench would be too big as well. So, what is the correct size? A 6mm hex is 6.35 inches, which would seem to be about right, but I'm reluctant to go buy one until I know for sure.

I called the local Mazda dealer service department and asked what's the right size. They said they never bother with the drain plug but simply remove the filter housing and cartridge.

It's possible that this odd size may be the result of some changes in manufacture. The oil drain plug on this 2004 is not 15mm, as indicated on the 6tech site, but 13mm.
 
Remove the housing and take it with you to the tool store and get the right allen wrench for it.
 
I'll do that next oil change. Do manufacturers make minor changes in nuts and bolts during a model year?
 
You can go to Sears and buy a set of Allen wrenches in a fold out, jackknife type set up. That way you have all major sizes in one purchase, and they won't separate and get lost from each other.

Once you get it out, you may want to consider replacing the drain plug with a Fumoto ball valve. I have them in all 3 of my vehicles.
 
Re-reading your post, it is not the pan drain plug, but the filter drain plug. I don't know if there is a Fumoto in that size.

But the advice on the Allen set still applies.
 
Its a 1/4 allen. The article was edited a few months ago to reflect the change. Thats why the image says 6.5, but the required tools says 1/4 allen.

You do not need to drain the filter to get it off. It just makes it alot less messy if you drain it first.

Remember to replace BOTH O-rings when you change your oil.

If your looking for a cheaper place to get the o-rings/filter pack, check http://www.mazdamart.com
 
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