I have broken Dana 44’s in half … not IFS … You can find plenty videos with the Bison doing trails in the US and snow in Canada … not worth all these attempts to crown one …
Good point and I haven't read about them failing at all.
"Just wanted to throw out a little technical information on the mechanical operation of Eaton E-Lockers for those who don't know. There are a couple things to do and to avoid that will ensure a long and happy relationship with them.
On one side of the carrier is a stationary electromagnet ring.
Up against this electromagnet is another ring. The side facing the magnet is flat. On the opposite side of the ring from the electromagnet are four double ramped grooves.
Next in line after the grooved ring is the carrier housing, which has 4 sliding pins running through it. One end of these pins sit in the double ramped grooves. The other end of these pins ride on a sliding locking ring.
This locking ring is permanently engaged with the carrier housing by multiple lugs on its outer surface that slide in matching grooves on the inside of the housing. Think like a spline. This lock ring sits around the side gear, and has grooves on its inner surface that engage lugs on the outer surface of the side gear when locked. There are springs holding the lock ring in the unlocked position.
When unlocked, the grooved ring next to the electromagnet simply rotates with the carrier housing freely. When the locker is activated, it energizes the electromagnet, causing friction with the grooved ring. This friction is enough to cause the grooved ring to briefly stop, forcing the four pins to ride up the ramps. This in turn forces the pins to slide through the carrier, and push on the locking ring. The locking ring slides over and engages the side gear, and now the differential is fully locked.
The two important things to understand about all of this are:
1. It takes a partial rotation of the carrier for the locker to fully engage. (~ 1/8 of a turn)
2. When you change direction of travel the locker fully disengages and then reengages. ( ~ 1/4 turn)
This is important to realize because if this is happening under extreme load or at high speed, (as in revolutions, not mph) the locking lugs can be broken from shock loading, in extreme cases, or experience accelerated wear and rounding off.
So best practice to ensure the long and happy life of your lockers is to engage just before you will actually need them, and try to avoid rapid direction change under load with them engaged. (Think rocking while stuck in snow or mud.)
Knowing to allow about 1/8 of a revolution before having it under full torque, or about 1/4 revolution when changing direction will save you either a big headache, or shortened service life.
Here is a good video demonstrating how this is all working. FYI, Harrop is just the Eaton supplier for Australia."