Basic Lubrication Design

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tbn and oxidation

Engine lubricants are generally used to reduce friction between moving parts within the interior engine. In addition to the lubricating function, motor oil also serves as a coolant, corrosion protector, and method of removing contaminants from the engine filter. In other words, motor oil holds the same importance to an engine that blood holds for humans. Loss of any essential function of the motor oil will lead to serious engine damage if not treated. Through the oxidation of motor oil, its essential functions are destroyed. This degradation usually begins to cause severe engine damage.

As lubricants degrade, their physical properties (e.g. viscosity) change, leading to increased friction and wear. This degradation is primarily due to base oil oxidation. Oxidation is due to free radical attacks against the base oil’s chemical composition. Base oil is the petroleum component of the lubricant. Generally, the base oil comprises eighty percent of the lubricant, with the remainder being additives.

To fight oxidation in oil we use antioxidants. This fights and terminates free-radical reactions that attack the Carbon hyd bond and destroys the base oil thus creating higher levels of oxidation and putting more demand on the detergents.

Detergents are used to clean up the by product of oxidized oil which occurs when antioxidants can’t neutralize the acids effectively by creating a chemical reaction with sludge, and varnish precursors so to neutralize them and keep them soluble.

Total Base Number does not measure the accumulation of oxidation products or antioxidants, rather, it measures the depletion of a detergents present in an engine oil for the purposes of neutralizing acidic blow-by gases which occurs due to low levels of antioxidants with in the oil. As the detergent is consumed in its role of neutralizing sludge and varnish, the base number decreases from its original new oil value. Monitoring this consumption allows one to proactively replenish the oil through change out before the protection afforded by that additive is lost.

This is one reason why higher levels of TBN’s can mislead you into thinking it is better when in fact all it is stating is that it has higher levels of detergents to keep the engine clean but the base oil can oxidize(or breakdown) faster than one with higher levels of antioxidants which prevents the acids by neutralizing the attacking acids as oppose to cleaning up the by products of the oxidized oil.

more on additives

Very little unadditized mineral oil is sold as a lubricant. Almost all commercial lubricants contain additives to enhance their performance in amounts ranging from less than 1% to 25% or more. By far the largest market for such additives is in the transportation field, including additives for engines and drivetrains in cars, trucks, buses, locomotives and ships.

The function of additives can be summarized as:

  • protect metal surfaces (rings, bearings, gears, etc.(
  • extend the range of lubricant applicability
  • extend lubricant life
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Performance Additives

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Protective Additives

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